4″ & 5″ R-Seal Rigid Envelope Insulation Panel

PRODUCT SPECS.
WIDTH COVERAGE
3′-6/5/8″ / 3.552′
THICKNESS
4″ & 5″
*STANDARD LENGTH
8′-0″ TO 53′-0″
EXTERIOR PROFILE
PS (Polypropylene/Scrim) Bonded to rigid foam
EXTERIOR FACE
Uniformed Dimpling Pattern
INTERIOR PROFILE
PS (Polypropylene/Scrim) Bonded to rigid foam
INTERIOR FACE
Uniformed Dimpling Pattern
JOINT
Ship Lap
FASTENING
Through fastened with support channels at finished floor and eave areas
CORE
Rigid closed cell modified Polyurethane/PUR/PIR core, structural and fire-rated components between fiber-reinforced polypropylene
*Custom Length Panels are Available Upon Request
R-SEAL TAPE TAB DETAIL.

R-VALUE AND U-FACTOR.

R-Value
U-Factor
Thickness/Inches
Joint Style
R-15
0.064
2.0″
Butt
R-20
0.050
2.6″
Tongue & Grooved
R-22.5
0.044
3.0″
Tongue & Grooved
R-30
0.031
4.0″
Ship Lap
R-37.5
0.027
5.0″
Ship Lap
Test/Approval
Test Method
Test Title
Results
Fire US
ASTM E84
Surface Burning Characteristics of Building Materials
Class A Listed Flame Spread FSI < 25
Smoke Developed < 450
Fire US
R-Seal E84
Actual Tested
Composite product flame-spread and smoke-developed test acual performance
Flame Spread FSI < 5
Smoke Developed < 250
Fire US
UL 1715
Full-Scale Fire Testing
PASS
Fire US
NFPA 286 Section 9
NFPA 286 Annex "C"
Full-Scale Fire Testing
IBC 803.1.2.1 / 286 Annex C
PASS
Fire Canada
CAN/ULC S102
Surface Burning Characteristics of Building Materials and Assemblies
Class A Listed Flame Spread FSI < 25
Smoke Developed < 450
Fire Canada
CAN/ULC S138
Full-Scale Fire Testing
PASS
Structural Performance
OSHA DROP TEST STANDARD
1926.502(c)(4)(i)
Fall Protection for Walking-Working Surfaces
PASS
Air Barrier
ASTM e283 Assembly
Tested Method for Determining Rate of Air Leakage
PASS / 0.04 CFM/ft2 at 75 PA
Air Barrier
ASTM e283 Assembly Actual Tested
Tested Method for Determining Rate of Air Leakage
0.013 CFM/ft2 at 75 PA
Air Barrier
ASTM E779 Whole Building Tested
Tested Method for Determining Rate of Air Leakage
PASS / 0.4 CFM/ft2 at 75 PA
Air Barrier
ASTM E779 Whole Building Tested
Tested Method for Determining Rate of Air Leakage
Average 0.1 CFM/ft2 at 75 PA
*Based on field testing
Water Infiltration
ASTM E331
Tested Method for Water Penetration
15 min @ 2.86 psf / PASS
2 hr @ 6.24 psf / PASS
Thermal Performance
ASTM C518-15
Tested in Accordance with ASTM C518-15 Thermal Transmission by means of the heat flow apparatus
Tested at mean temperature of 75 degrees - Thermal Resistance "R" per inch: 7.5
Tested at mean temperature of 55 degrees - Thermal Resistance "R" per inch: 7.7
Tested at mean temperature of 20 degrees - Thermal Resistance "R" per inch: 8.7
Compression Strength
ASTM D1621
Tested Method for Determining Compressive Strength
31 - psi Perpendicular
Built for Roof & Wall Insulation Projects
One Panel. Two Functions. Zero Compromise.
Whether insulating a new warehouse’s roof or retrofitting an industrial facility’s wall insulation, the 4 and 5 inch R Seal panels are built to perform across multiple applications.
- Install before cladding for early-stage protection
- Structural rigidity eliminates the need for secondary framing
- No fiberglass or banding required
- Compatible with common metal building walls and roof systems
- Ideal for cold storage, manufacturing, and institutional buildings
Looking for an all-in-one solution? These panels allow you to meet multiple performance needs, whether thermal, air, moisture, or fire.
Applications Across Ohio and the USA
These thicker panels are the go-to choice for builders, architects, and erectors working in energy-regulated or performance-sensitive markets, including:
- Commercial and pre-engineered metal buildings
- Cold storage and refrigerated warehouses
- Food processing plants
- Schools, hospitals, and government facilities
- Agricultural buildings in rural Ohio
- Industrial complexes with high energy usage
Installer-Friendly Design for Complex Jobs
We have engineered every detail of this system with the erector in mind:
- Ship-lap joints align easily for tight seals and minimal taping
- Rigid foam core maintains its structure during handling
- PS facers are non-irritating and durable—no fiberglass itch
- Lightweight panels reduce lifting fatigue
- Pre-sized lengths mean fewer cuts, less waste, and faster finish times
- Eliminates banding, vapor barriers, and extra framing steps
Panels can even be installed before final wall or roof systems are in place, allowing your crew to stay ahead of schedule, rain or shine.
Why Choose ENVO Solutions?
ENVO Solutions is more than a manufacturer—we’re a project partner. With deep experience in insulation science and metal building performance, we help owners, builders, and erectors meet aggressive performance goals.
Technical Support: Pre-construction consultation and installation training
Custom Cut Panels: Reduce waste and maximize efficiency
Field-Tested Performance: Air, water, thermal, and fire tested
Code Confidence: Designed to meet and exceed building envelope code requirements
Frequently Asked Questions (FAQs)
Q1: What’s the difference between the 4 inch R-Seal envelope insulation and 5 inch R Seal panels?
Both panels offer superior thermal performance and code compliance. The 5″ panel offers a higher R-value (R-37.5), making it ideal for colder climates or stricter energy codes.
Q2: Can these panels be used for the roof?
Yes. They’re designed for both walls and roofs in commercial buildings.
Q3: Are they good for retrofit projects?
Absolutely. They’re lightweight, easy to install, and available in long custom lengths.
Q4: Do I still need batt insulation or banding?
No. These are all-in-one panels with built-in air and moisture barriers.
Ready to Build Smarter with High-Performance Envelope Insulation?
Partner with ENVO Solutions to streamline your next commercial project in Ohio or across the USA. Whether you’re planning a retrofit or new construction, our 4 inch R-Seal envelope insulation and 5 inch R Seal Panels deliver faster installs, stronger energy performance, and long-term durability.
Contact us today.